Fuses are a vital piece of safety equipment in any electrical system. Fuses protect the wire from an overcurrent event such as an electrical short or from trying to push too much power through too small of a wire. This blog post will teach you what type of fuse you need for your DIY camper electrical install.
Cheap vs Expensive Fuses
In the past, I’ve recommended very inexpensive fuses. They worked for a while and many people had good luck with them. Recently (since February 2020), both myself and the tech support team at Battle Born Batteries who I work closely with have seen an increasing number of quality control issues on these non-name-brand fuses that are so common on Amazon. These problems revolve largely around the fuse getting too hot under normal use. This would cause the fuse holder to melt, loosen, and cause the system to stop working.
So… if you wish to save some money and test your luck with these inexpensive fuses and fuse holders; that is your prerogative; but I can no longer recommend “no-name” fuses and fuse holders on EXPLORIST.life. So, the following list will include only fuses and holders from Blue Sea, Littelfuse, Bussman, Eaton, Spartan Power or similar that have, at least some kind of testing agency certification or code compliancy recognition (UL, ABYC, ROhS, etc).
How Big of a Fuse do I Need for [My Device]
This blog post is more about the various TYPES of fuses and not necessarily how to choose the sizes. If you want a more in-depth blog post & video that will teach you how to size a fuse, you can click here for the specific blog post on that topic: https://www.explorist.life/what-size-fuses-to-use-for-a-diy-camper-electrical-setup/
Best Fuses & Fuse Holders for a DIY Camper Electrical Install
This list will show you the various types of fuses you will encounter during your DIY camper electrical install and teach you which ones are right for what purposes.
ANL fuses come in various sizes from 40A to 750A and have a max voltage of 32V (DC voltage only). These are good for any bigger loads such as Inverters, charge controllers, power distribution panels, or even as the main battery fuse. These fuses mount inside of an ANL Fuse Holder.
Use these fuses:
- ANL Fuses are recommended by the Manufacturer.
- Between the Battery Bank & main DC Distribution (Lynx Distributor or Busbars)
- To protect the DC wire going to an inverter
- To protect the DC wire going to a solar charge controller from the battery bank/busbars/distribution.
- To protect the DC wire going to your fuse block for branch circuits.
Do NOT use these fuses:
- Circuits with AC voltage
- Circuits with DC voltage exceeding the max voltage of the fuse.
MEGA fuses come in various sizes from 60A to 500A and have a max voltage of 32V - 70V (DC voltage only) depending on the model. These are good for any bigger loads such as Inverters, charge controllers or power distribution panels. These fuses mount inside of an MEGA fuse holder.
Use these fuses:
- When MEGA Fuses are recommended by the Manufacturer.
- Inside of a Victron Lynx Distributor
- To protect the DC wire going to an inverter
- To protect the DC wire going to a solar charge controller from the battery bank/busbars/distribution.
- To protect the DC wire going to your fuse block for branch circuits.
Do NOT use these fuses:
- Circuits with AC voltage
- Circuits with DC voltage exceeding the max voltage of the fuse.
The Victron Lynx Distributor is 4x MEGA fuse holder in one. This is a PERFECT solution for dividing up and protecting your circuits for your high amperage drawing devices such as an Inverter/Charger, Charge Controller, DC power distribution panel for branch circuits, alternator charging, etc.
This device is essentially a positive and negative busbar with 4 fuse holders all contained in one nice and neat package.
Class T fuses are recommended by certain Inverter manufacturers. If the Inverter you have chosen to use requires this type of fuse, this is the fuse you are looking for. These fuses are rated up to 125V DC.
Use these fuses:
- If the manufacturer of a specific component suggests it.
Do NOT use these fuses:
- Circuits with AC voltage
- Circuits with DC voltage exceeding the max voltage of the fuse.
If you have a device that requires use of a Class T Fuse, this holder is where you will mount the Class T Fuse.
These fuses mount into a fuse holder that is designed to mount directly to a positive battery terminal. Unlike many of the other fuses which require a wire to go between the battery terminal and the fuse holder, this is a nice space saving option if it will fit in your particular battery space. These have a max voltage of 58V and come in various sizes from 40A to 300A.
Use these fuses:
- When you need to connect a fuse directly to a positive battery terminal.
- To protect the wire going from the starting battery to a DC DC charger or Isolator
Do NOT use these fuses:
- Circuits with AC voltage
- Circuits with DC voltage exceeding the max voltage of the fuse.
- Circuits requiring a fuse larger or smaller than the max parameters of the fuse.
Blade fuses are common for protecting the wires going to the low-amperage branch circuits in your camper like lights, fans, usb outlets, refrigerators, etc; and are contained in a fuse block or DC distribution panel.
Use these fuses:
- When Blade Fuses are recommended by the Manufacturer.
- In 12V distribution panels or fuse blocks
Do NOT use these fuses:
- Circuits with AC voltage
- Circuits with DC voltage exceeding the max voltage of the fuse.
- Circuits where the fuse size required exceeds the max ampacity of the fuse.
This Power Distribution Panel houses both AC breakers for 120V circuits as well as Blade Fuses as shown above for all of the 12V DC devices in your camper (lights, fans, usb outlets, etc).
Richard
Wednesday 14th of April 2021
Nate, Why have you moved away from using the copper DIY bus bars? Richard
TOMIO IWASA
Thursday 8th of April 2021
Hi Nate, Blue Sea, Bussman, Littlefuse.... these well known manufactures don't seem to make AMG MEGA fuses that are smaller than 100 amps. I purchased the Lynks Distributor according to your diagrams, and need the 60 amp and 80 amp size MEGA fuses to fuse the solar charger and the 12V load distribution. The inverter uses a 300 Amp fuse so that's fine. So can you recommend another brand that sells these smaller size fuses? I found one on Amazon, but the name was not on your recommended list so am still hesitant in buying them.
JKM
Tuesday 23rd of February 2021
Hi Nate. I know there are a lot of options, so it would be tiring to cover them all, but is there some reason you didn't include Midi fuses as an option? The ANL fuses are space hogs, but doable if there is a good reason to prefer them. The Midi fuse holders from Bussman can be put together nice and tight, so they look like a good option to consider. Blue Seas Systems also has a Midi fuse block that combines Midi and spade fuses in one box.
Nate Yarbrough
Tuesday 23rd of February 2021
I don't have a system/diagram at https://www.explorist.life/solarwiringdiagrams that used MIDI fuses; so they didn't make the list here. Those are good too, though, if you have a use for them in your system design.
Diana
Sunday 14th of February 2021
Hi Nate! Thank you for all of the information; I’m enjoying exploring the site. I intend to use a strictly DC system initially: Ceiling fan, puck lights, cell phone charging, maybe a small fan. It there a blade fuse holder box you recommend? I think the WFCO distribution panel is far more than I need, but I don’t want to skimp on anything electrical!
Nate Yarbrough
Tuesday 16th of February 2021
Yep! For DC only, I'd recommend this: https://amzn.to/3k1dnyI
Ken Girdley
Monday 8th of February 2021
Hi Nate, One of the solar installers on a FB group I belong to is recommending a 400A Class T fuse instead of a 400A ANL fuse at the battery bank. I have already purchased the ANL fuse and holder but am willing to buy a Class T fuse and holder if you think I should. I trust your judgement more that any of the installers in the FB group and would appreciate your input.
Nate Yarbrough
Monday 8th of February 2021
Both ANL and Class T Fuses have Ampere Interrupting capacity high enough to be used as the main fuse at the battery bank as per ABYC E-11 Table IV: http://www.blackfinforums.com/sites/default/files/10/attachments/abyc-e-11.pdf
I recommend ANL fuses as the main fuse in ALL of my diagrams & parts lists found at https://www.explorist.life/solarwiringdiagrams as they satisfy the aforementioned requirement and the are a little less expensive than Class T fuses. (Note: High Quality ANL Fuses & Fuse Holders like Blue Sea, LittelFuse, or Bussman are HIGHLY recommended and are listed on each of the diagrams from the previous link.)