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Choosing a Solar Battery Bank for a DIY Camper Van Conversion


Lithium vs. AGM Battery Bank

Lithium batteries or AGM batteries? While there is no ‘one-size-fits-all’ answer to this, choosing a solar battery bank for your camper can be a daunting task. We’ve just switched over from AGM to Lithium (LiFePO4) Batteries for our battery bank. Here’s why we made our choice.

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Switching from AGM to Lithium Batteries

The two most popular types of solar battery banks are AGM and Lithium. While flooded lead acid batteries are also an option, we aren’t going to talk about them today because of their many flaws (need to be vented, keeping up with chemistry, water levels, etc.).

When we originally installed our solar setup in our campervan, we put in Trojan AGM batteries. While we did want Lithium back then, there just wasn’t an easy, readily available drop-in battery for lithium (that we knew of). Now, however, the lithium battery industry has made huge strides and has produced a wide array of options that are easy replacements for AGM batteries. Alas, we have chosen to upgrade our battery bank from 700 amp hours of AGM to 600 amp hours of Lithium.


Battery Capacity AGM vs Lithium

Now wait a minute, how are we upgrading if we are going from 700AH to 600AH?

AGM batteries don’t like to be drained past 50% of their capacity, otherwise it will significantly decrease the lifespan of the battery. In essence, our 700AH of AGM was effectively 350AH. Lithium, on the other hand, can be discharged 100% and not affect the lifespan of the battery, making it a true 600AH of usable battery capacity.

For the sake of easy math in this post, we’re  going to compare 200AH of usable battery capacity. That is, 2 x 100AH Battle Born LiFePO4 batteries versus 4 x 100AH Trojan AGM batteries. And while there are many, many brands out there of each type of battery, we’ve chosen these two brands because they are a) top of the line in their respective categories and b) the ones we have had personal experience with.

A Case for Lithium Batteries: Weight Savings

Battle Born LiFePO4 batteries are a direct drop-in replacement for AGM batteries, so they are very easy to install and get going. Let’s talk about some of the major pros of Lithium over AGM.

The first and most heavily weighing (pun intended) on everyone’s mind when building a camper van is weight. A 100AH Battle Born lithium battery weighs in at 29 pounds, for a total of 58 pounds for a 200AH lithium battery bank. Compare that to AGM, which weighs a whopping 69 pounds each, making the total battery bank weigh in at 276 pounds. 58 pounds versus 276 pounds. That’s a huge difference!


The Cost of AGM vs Lithium Battery Bank

The biggest drawback of a lithium battery bank for your solar setup is the upfront cost. 200AH of Battle Born LiFePO4 batteries will set you back $1,900. The Trojan AGM batteries with a bank of 4 batteries for a usable bank of 200AH costs about $1,152. So choosing AGM over Lithium will save you $748. That’s a pretty big savings, right?

Well, not so fast…

Sure, the upfront cost of lithium batteries is a major investment. But let’s talk about long-term costs and replacement costs.

Lifespan of Lithium Batteries

Battle Born lithium batteries are designed to last 3,000 to 5,000 cycles. For this example, we are going to use the worst case scenario of 3,000 cycles. A ‘cycle’ is when a battery is drained, then recharged. Again, for the sake of the example, we will say a cycle is one day (use your batteries all night, then let them charge up during the day when the sun comes up). Denver gets an average of 300 days of sunshine per year, so in Denver, we would expect this battery bank to last 10 years at full capacity.

After that initial 10 years (3,000 cycles), the battery is still expected to hold 75% of its capacity, meaning that you would still have 150AH usable battery bank.

Lifespan of AGM Batteries

Trojan AGM batteries are designed to last 1,000 cycles. But, according to Trojan’s website, they consider their battery to be bad once it reaches 50% of it’s capacity. Comparing that to Battle Born’s 75% capacity isn’t exactly comparing apples to apples. Instead, we will take this graph (from Trojan) and adjust it based on how long the AGM batteries will last until they reach 75%, or 150AH usable battery capacity.

Based on this graph, that would mean that the AGM batteries will reach 75% capacity at around 525 cycles. Using our Denver example, that will last 1 year and 9 months. And that does coincide with the generally accepted lifespan of AGM batteries lasting around 3 years to 50% capacity.


Replacement Cost of AGM Versus Lithium Batteries

Now that we’ve covered the lifespan, let’s go back to the cost of the batteries. $1,900 of lithium batteries will last you about 10 years. $1,152 worth of AGM batteries will last you about 1 year 9 months. To get to a 10 year lifespan of AGM batteries, you’d need to purchase the entire battery bank six times. That is a total of $6,912 in AGM batteries to last 10 years. Lithium doesn’t seem quite so expensive now, does it?

Lithium or AGM: Which is Better?

Our conclusion is hands down lithium – if you can afford the upfront cost. Lithium battery manufacturers are improving the industry every day, so we also expect the technology to advance and the price to come down in the future. As for AGM, there really isn’t much additional research going into them, so we wouldn’t expect much of a change in the future.

Remember, all of this is hypothetical data based on the best available information we have. Your mileage may vary. We hope to provide as much information as we possibly can in a manner that is easily interpreted to the vast majority of folks looking to set up a battery bank for their solar system. We encourage you to do additional research and let us know if you find any discrepancies to what we found in our research.

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